5 Aug 2008

TATA NANO - The Mechanical Point Of View

TATA's Wonder car NANO was designed at Italy's Institute of Development in Automotive Engineering and has Follwing Specification

THe Team behind NANO

Design Team
Siva S Aittili and Nikhil A Jadhav

Some NANO team Members
Santosh Bannur, Umesh Abhyankar, Abhay Dandekar, Sanjay Patil, C Awate, V Katkar, Swapnil Gosavi, Girish Wagh, Mangesh Nimbalkar.
Kedar Joshi, Sundar Palani, Abhay Dandekar, Umesh Nalawade , Nikhil Butala , Rahul Dangi, Vivek Lakhera, Rajesh A T


Rear mounted engine

The use of a rear mounted engine to help maximize interior space makes the Nano similar to the original Fiat 500, another technically innovative "people's car". A concept vehicle similar in styling to the Nano, also with rear engined layout was proposed by the UK Rover Group in the 1990s to succeed the original Mini but was not put into production.The eventual new Mini was much larger and technically conservative. The independent, and now-defunct, MG Rover Group later based their Rover CityRover on the Tata Indica.
Tata is also reported to be contemplating offering a compressed air engine as an option

Technical specifications

According to Tata Group's Chairman Ratan Tata, the Nano is a 33 PS (33 hp/24 kW) car with a 623 cc rear engine and rear wheel drive, and has a fuel economy of 4.55 L/100 km (21.97 km/L, 51.7 mpg (US), 62 mpg (UK)) under city road conditions, and 3.85 L/100 km on highways (25.97 km/L, 61.1 mpg (US), 73.3 mpg (UK)). It is the first time a two-cylinder non-opposed petrol engine will be used in a car with a single balancer shaft.Tata Motors has reportedly filed 34 patents related to the innovations in the design of Nano, with powertrain accounting for over half of them. The head of Tata Motors' Engineering Research Centre, Girish Wagh has been credited with being one of the brains behind Nano's design.

According to Tata, the Nano complies with Bharat Stage-III and Euro-IV emission standards. Ratan Tata also said, 'The car has passed the full-frontal crash and the side impact crash'.

Powertrain

* Engine:
o 2 cylinder petrol with Bosch multi-point fuel injection (single injector) all aluminium 33 horsepower (25 kW) 624 cc (38 cu in)
o Value Motronic engine management platform from Bosch
o 2 valves per cylinder overhead camshaft
o Compression ratio: 9.5:1
o bore × stroke: 73.5 × 73.5 mm
o Power: 33 PS (33 hp/24 kW) @ 5500 rpm
o Torque: 48 N·m (35 ft·lbf) @ 2500 rpm

* Rear wheel drive, 4-speed manual transmission
* Steering: mechanical rack and pinion

Performance

* Acceleration: 0-70 km/h (43 mph): 14 seconds
* Maximum speed: 105 km/h (65 mph)
* Fuel economy (combined City + Highway): 20 kilometres per litre (5 L/100 km (47 mpg–U.S. / 56 mpg–imp))

Body and dimensions

Wheelbase 2,230 mm (87.8 in)
Length 3100 mm (122 in)
Width 1500 mm (59.1 in)
Height 1600 mm (63 in)


Suspension, tires and brakes

* Front brake: disc
* Rear brake: drum
* Front track: 1,325 mm (52.2 in)
* Rear track: 1,315 mm (51.8 in)
* Ground clearance: 180 mm (7.1 in)
* Front suspension: McPherson strut with lower A arm
* Rear suspension: Independent coil spring
* 12-inch wheels

Suppliers to the Tata Nano
Supplier Product
Bosch Gasoline injection system (diesel will follow), starter, alternator, brake systems
Caparo Inner structural panels
Continental Gasoline fuel supply system, fuel level sensor
Delphi Instrument cluster
Denso Windshield wiper system (single motor and arm)
FAG Rear-wheel bearing
Ficosa Rear-view mirrors, interior mirrors, manual and CVT shifters, washer system

Freudenberg Engine sealing
GKN Driveshafts
INA Shifting elements
ITW Deltar Outside and inside door handles
Johnson Controls Seating
Mahle Camshafts, spin-on oil filters, fuel filters and air cleaners
Saint-Gobain Glazing
TRW Brake system
Valeo Clutch sets
Vibracoustic Engine mounts
Visteon Air induction system
ZF Friedrichshafen AG Chassis components, including tie rods
Behr HVAC for the luxury version


NANO FAST FACTS

- Designed with a family in mind, the Nano has a roomy passenger compartment with generous leg space and head room.

- Can comfortably seat four persons. Four doors with high seating position make ingress and egress easy.

- With a length of 3.1 metres, width of 1.5 metres and height of 1.6 metres, with adequate ground clearance, it can effortlessly manoeuvre on busy roads in cities as well as in rural areas.

- Its mono-volume design, with wheels at the corners and the powertrain at the rear, enables it to uniquely combine both space and manoeuvrability, which will set a new benchmark among small cars.

- The Nano has a rear-wheel drive, all-aluminium, two-cylinder, 623 cc, 33 PS, multi point fuel injection petrol engine. This is the first time that a two-cylinder gasoline engine is being used in a car with single balancer shaft.

- The lean design strategy has helped minimise weight, which helps maximise performance per unit of energy consumed and delivers high fuel efficiency.

- Performance is controlled by a specially designed electronic engine management system.

- The Nano's safety performance exceeds current regulatory requirements. With an all sheet-metal body, it has a strong passenger compartment, with safety features such as crumple zones, intrusion-resistant doors, seat belts, strong seats and anchorages, and the rear tailgate glass bonded to the body.

- Tubeless tyres further enhance safety.

- The Nano's tailpipe emission performance exceeds regulatory requirements. In terms of overall pollutants, it has a lower pollution level than two-wheelers being manufactured in India today.


- The high fuel efficiency also ensures that the car has low carbon dioxide emissions, thereby providing the twin benefits of an affordable transportation solution with a low carbon footprint.


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